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From the Factory Floor to the Boardroom: Why Leadership Needs to Go to Gemba
In many organizations, there’s a gap between leadership and the front lines. Decisions are made in boardrooms, strategies are discussed in executive meetings, and reports summarize what’s happening on the factory floor or in day-to-day operations. But here’s the...
Courage and Vulnerability
What You’ll Learn: In this episode, hosts Shayne Daughenbaugh, Andy Olrich, and guest Royden Johnson, discuss the importance of vulnerability and courage in leadership. Royden Johnson emphasized the need for leaders to move from imitation to differentiation to...
Lean in Agile and Product Development: A Smarter Approach to Innovation
Companies today can’t afford to waste time, effort, or resources on product development that doesn’t deliver value. That’s where Lean and Agile come into play. If you’ve never heard of these concepts before, think of them as the ultimate combination for building...
The Power of Curiosity
What You’ll Learn: In this episode, hosts Patrick Adams, Catherine McDonald, and guest Vince Lanni, discuss the power of curiosity in business improvement. Vince, a restaurant consultant, emphasizes the importance of curiosity in problem-solving and team engagement....
Lean Metrics and Data-Driven Decision Making: The Key to Smarter, More Efficient Operations
We all want to make better decisions—ones that drive efficiency, eliminate waste, and improve outcomes. But too often, decision-making in organizations is based on gut feelings, assumptions, or the loudest voice in the room rather than solid data. That’s where Lean...
The Sweet Spot
What You’ll Learn: In this episode, hosts Shayne Daughenbaugh, Catherine McDonald, and guest Patrick Gaughan discuss the balance of structure and creativity in continuous improvement. They emphasize the importance of leadership, data-driven...
The Process Perspective
What You’ll Learn: In this episode, hosts Patrick Adams, Andy Olrich, and guest Adam Lawrence discuss the importance of focusing on people first in process optimization, while emphasizing the need to engage and empower employees. ...
Value Stream Mapping Beyond Manufacturing: A Leadership Tool for Efficiency
When people hear Value Stream Mapping (VSM), they often think of manufacturing—assembly lines, production processes, and optimizing physical workflows. While VSM is a foundational tool in Lean manufacturing, its impact goes far beyond the factory floor. From...
People First, Always
What You’ll Learn: In this episode, host Shane Daughenbaugh, and guest Matt Singh discuss the importance of putting people first in Lean Six Sigma transformations. They emphasize the need for leadership to lead by example, provide support, and create a culture where...
Sustaining Gains in a Lean Culture: Making Continuous Improvement Stick
Lean transformation isn’t just about making initial improvements—it’s about sustaining them over the long term. Too often, organizations see impressive results from Lean initiatives only to watch them fade as old habits creep back in. So, how do you prevent...